Industrial Heating Element Extruder Heater Ceramic Mica Brass Band Heater

SKU: XK-BH-16

XK cartridgeheater

Proven Quality. Trusted Results.

Our premium Mica & Ceramic Band Heaters are engineered for industrial heating excellence, delivering reliable, uniform heat for plastic injection molding, extrusion, blow molding, and a wide range of curved surface heating applications. With customizable designs, robust construction, and industry-leading temperature performance, these heaters are the ultimate solution for your industrial thermal management needs.

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Description

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MICA BAND HEATER

Xingke mica band heaters are constructed by winding a nickel-chrome resistance ribbon around mica insulation and encapsulated in a stainless steel sheath. With temperature capabilities of up to 480°C, these heaters are ideal for plastic processing applications and for anywhere heat is needed on a round or curved surface.

CERAMIC BAND HEATER

Ceramic band heaters are designed with spirally wound inner resistance coils evenly threaded through interlocking insulated ceramic “tiles”. The ceramic core of tiles is housed beneath a stainless steel sheet with serrated edges. Typical applications are plastic molding, extrusion and molding presses.

NON-STANDARD LOCATION OF LEADS OR TERMINALS

Terminations could be offset, paralleled, centered, or at each end. Lead wires are available.
Leads or terminals may be located at any reasonable place along the heater for applications where standard connections may be inaccessible.

HOLES AND CUTOUTS

Mounting holes locations could be customized. Please provide drawing for hole dimensions and locations.

ONE PIECE OR TWO PIECE CONSTRUCTION

Terminations could be offset, paralleled, centered, or at each end. Lead wires are available.
Leads or terminals may be located at any reasonable place along the heater for applications where standard connections may be inaccessible.

BUILT-IN STRAP OR SEPARATE STRAP

Built-in strap and separate strap both provide secure and strong clamping.Built-in strap the top sheet is made into a strap by placing barrel nut fasteners on either side of the gap.
Separate strap it’s recommended wherever possible. Typically used in smaller diameters.

BENT-UP FLANGE

It’s for narrower designs, available with any termination style. It’s the most economical clamping mechanism.

HINGES

It’s designed for two-section heater band for applications where heaters cannot be slid over.

Technical Parameters

Technical parameters
Voltage110V/220V/230V/240V/380V/415V
PowerCustomized
Cold Withstand VoltageAV2000V/ 0.75mA/ 3s
Hot Leakage Current≤2mA
Wattage Tolerance+5%, -10%
Max. Watt Density3.5W/cm² (Standard 3W/cm²)
Resistance Tolerance+10%, -5%
Max. Temperature480℃ – Mica   600℃ – Ceramic

Materials

Main Materials
SheathStainless steel 304
Resistance WireNi80Cr20
InsulationMica/Ceramic
Lead WireFiberglass (steel protective sleeve, steel hose & braid are available)
TerminalThread, ceramic, metal box, plug

Features & Design

1.  Energy efficient, less power consumption
2.  Provide uniform heat distribution
3. Thermally insulated
4. Uniform temperature
5. Easy to install and remove
6. Highly flexible
7. Long service life

Design Details

Please provide the following information
1. Operating temperature
2. Heated medium
3. Voltage and phase
4. Rating power
5. Termination types
6. Mounting method
7. Detail dimensions or drawing
8. Holes and cutouts’ position

More Possibilities

Note: More detailed application information you provide, the better customized design and perfect fitting performance you will get.

About Us

Kunshan Xingke Electric Heating Technology Co., Ltd., located in Kunshan, Suzhou, Jiangsu Province, is a company specializing in the research, development, production, customization, and sales of auxiliary equipment for injection molding machines and various industrial electric heating elements. The company focuses on the design and manufacture of high-quality heating elements, with products ranging from small-diameter miniature precision heating tubes to custom-made items such as tube-type heaters with thermocouples.

Thanks to its consistent quality and professional service, the “Xingke Electric Heating” brand has earned high recognition from customers both domestically and internationally. We offer factory-direct, custom-made solutions tailored to customer needs, meeting a wide range of specialized heating application requirements.

Our Philosophy

We insist on quality first, customer foremost, integrity-based, and sustainable development.
Focus on professional heating solutions, keep improving technology, and provide customers with safe, reliable and cost-effective heating products.

Buyer FAQ

Q1:Are all items listed on this site available for factory customisation?
A: Certainly. We offer full non-standard OEM/ODM customisation for every product, to perfectly match your unique demands.
Q2: how can we guarantee quality?
A:Always a pre-production sample before mass production;Always final Inspection before shipment;
Q3:what can you buy from us?
A:Our main products include industrial electric heaters, Cartridge Heaters, Band Heaters, Mica plate heat, Tubular Heater, Immersion Heater, Thermocouples, Temperature Controller, insulation sleeves for injection molding machine band heaters, and various electric heating accessories. Our products are exported worldwide, and we support OEM/ODM customization, with all products compliant with CE and RoHS certification standards.
Q4: What is your delivery lead time?
A: Normally 5-7 days for in-stock items. For out-of-stock orders, delivery takes 10-15 days, depending on order quantity.
Q5: What are your payment terms?
A: For orders ≤ 10,000 USD: 100% T/T upfront.
For orders ≥ 10,000 USD: 50% T/T deposit in advance, 50% balance paid before shipment.
Q6: Can you print our custom logo on products?
A: Yes, custom logo printing is available. We also provide OEM service.

Why Choose Us

To you, this may simply be a matter of choosing a product; but to me, it is a vocation I have dedicated myself to for many years and am prepared to devote my entire life to. That is precisely why I have never taken it lightly; I simply wish to repay every ounce of trust placed in me through quality and dedication.