Custom Electric Heating Element Flange Cartridge Heater with Thermocouple

SKU: XK-CH-5

XK cartridgeheater

Proven Quality. Trusted Results.

Our premium custom industrial cartridge heaters are widely used for mold heating, sealing equipment, rubber molding and various industrial heating systems.

We provide full personalized OEM services: built-in thermocouple option, IP65 moisture-proof sealing, high temperature up to 700℃, customized wattage distribution, non-heating section and multi independent heating zones.

Made of high grade NiCr heating wire and heavy-duty metal sheath, with strict tolerance control. All heaters are CE & RoHS approved, featuring uniform heating, easy installation, low maintenance and long working lifespan.

Contact us now to get your exclusive customized heating solution!

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Description

Options & Customization

1. Built-in Thermocouples
Cartridge heaters can be customized with built-in thermocouples, available in Type “J” or Type “K”. The thermocouple can be installed at the end or middle position of the heater, with grounded or ungrounded design for accurate real-time temperature monitoring.
2. Excellent Sealing & Moisture Resistance
Teflon lead wires are optional for enhanced sealing and moisture-proof performance. The lead end can be sealed with epoxy, silicone or Teflon, with a maximum working temperature up to 245℃.
3. High Temperature Resistant Materials
For extreme high temperature working conditions, our cartridge heaters adopt ceramic end cap sealing with high temperature ceramic glue, supporting a maximum operating temperature up to 800℃.
4. Custom Distributed Wattage
In applications like sealing machines and rubber molds, the two ends of the heater usually run colder than the middle part. To solve uneven heating problems, we can customize higher wattage at both ends to achieve uniform heat output. 35/30/35 is the standard common wattage distribution solution.
5. Custom Non-Heating Sections
Non-heating parts are fully customizable. The length and position of the non-heating zone can be manufactured according to your actual application, to obtain the best heating performance. The no-heat section can be set at the middle or the end of the cartridge heater.
6. Optional Multi Heating Zones
Xingke supports custom separate heating zones for one single heater. It can work as a standard integral heater, or you can control each heating zone separately to realize partial heating as required.

Technical Parameters

Item Specification 
Resistance WireNiCr 80/20 wire
Sheath MaterialStainless Steel
Tube Diameter3mm Min. ~ 27mm Max
Tube Length15mm Min. ~ 3m Max
Maximum Temperature700℃
Wattage Tolerance +5% / -10%
Resistance Tolerance +10%, -5%
Available Voltages380V, 240V, 220V, 110V, 36V, 24V, 12V
Length Tolerance± 1 mm
Diameter Tolerance± 0.02 mm
Standard Cold Zone5-10mm
Cold Insulation Resistance ≥ 500 MΩ
Maximum Cold Leakage Current ≤ 0.5 mA

Features & Advantages

1. Compact structure with high heating power
2. Easy and cost-effective installation
3. Premium raw materials for reliable quality
4. Uniform and stable heating performance
5. Precise dimension guarantee for maximum heat transfer efficiency
6. Simple maintenance & convenient replacement
7. CE and RoHS certified for global market compliance

Custom Design Information Required

Please kindly provide the below details for accurate custom quotation & design:
1. Heater tube diameter / drilled hole size and overall length
2. Effective heating length
3. Rated wattage
4. Working voltage (& phase)
5. Heating medium
6. Operating temperature
7. Fixation / mounting method
8. Required lead wire length

More Possibilities

Note: More detailed application information you provide, the better customized design and perfect fitting performance you will get.

About Us

Kunshan Xingke Electric Heating Technology Co., Ltd., located in Kunshan, Suzhou, Jiangsu Province, is a company specializing in the research, development, production, customization, and sales of auxiliary equipment for injection molding machines and various industrial electric heating elements. The company focuses on the design and manufacture of high-quality heating elements, with products ranging from small-diameter miniature precision heating tubes to custom-made items such as tube-type heaters with thermocouples.

Thanks to its consistent quality and professional service, the “Xingke Electric Heating” brand has earned high recognition from customers both domestically and internationally. We offer factory-direct, custom-made solutions tailored to customer needs, meeting a wide range of specialized heating application requirements.

Our Philosophy

We insist on quality first, customer foremost, integrity-based, and sustainable development.
Focus on professional heating solutions, keep improving technology, and provide customers with safe, reliable and cost-effective heating products.

Buyer FAQ

Q1:Are all items listed on this site available for factory customisation?
A: Certainly. We offer full non-standard OEM/ODM customisation for every product, to perfectly match your unique demands.
Q2: how can we guarantee quality?
A:Always a pre-production sample before mass production;Always final Inspection before shipment;
Q3:what can you buy from us?
A:Our main products include industrial electric heaters, Cartridge Heaters, Band Heaters, Mica plate heat, Tubular Heater, Immersion Heater, Thermocouples, Temperature Controller, insulation sleeves for injection molding machine band heaters, and various electric heating accessories. Our products are exported worldwide, and we support OEM/ODM customization, with all products compliant with CE and RoHS certification standards.
Q4: What is your delivery lead time?
A: Normally 5-7 days for in-stock items. For out-of-stock orders, delivery takes 10-15 days, depending on order quantity.
Q5: What are your payment terms?
A: For orders ≤ 10,000 USD: 100% T/T upfront.
For orders ≥ 10,000 USD: 50% T/T deposit in advance, 50% balance paid before shipment.
Q6: Can you print our custom logo on products?
A: Yes, custom logo printing is available. We also provide OEM service.

Why Choose Us

To you, this may simply be a matter of choosing a product; but to me, it is a vocation I have dedicated myself to for many years and am prepared to devote my entire life to. That is precisely why I have never taken it lightly; I simply wish to repay every ounce of trust placed in me through quality and dedication.